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HXE-13DL wire drawing device/Rod breakdown machine
HXE-400/13DL Copper rod breakdown machine is used to draw and anneal single bare copper wire from 8mm to 1.2mm-3.5mm.The drawing capstans are arranged in a line that are able to work continuously with drawing speed and electrical control can be matched with each other.
I.Compositions of equipment
Name | Amount |
1.Pay-off shelf | one |
2.HXE-400/13DL Main drawing machine | 1 |
3.HXE-TH400 Annealing machine | 1 |
4.HXE-180 Tension controller | one |
five.HXE-WF800 Coiler | 1 |
six.HXE-SX500/630 Double spoolers | one |
7.Electrical cabinet | 2 |
eight.Operation panel | one |
9.User manual, Inverter instruction, Installation layout | |
ten.Spare parts |
II.Spend-off shelf
one.Xihu (We EPT Lake) Dis. roller type which is attached ground root.
two.This unit is composed of a stand and a guide roller.
three.It is adopted advanced structure which has a single pole with a rotation arm.
four.This pay-off stand can load 2 Copper Rod coils at the same time to achieve to pay off wires continuously.
5.Height of pay-off shelf 5000mm
6.The maximum diameter of inlet coil 2000mm
seven.Xihu (We EPT Lake) Dis. wheel diameter 590mm
8.Quantity of guider 3 pcs
9.Straightening function for the inlet rod
III.HXE-13DL Main drawing machine
1.Gearbox is welded by HT200 cast iron accurately as a whole piece. It has many excellent features, for instance higher rigidity, well sealing performance. Also it will not leak water and oil and can reduce vibration efficiently. The gearbox is treated with one-off orientational processing to make sure processing accuracy.
2.In the gear box, material of bevel gears is 20CrMnTi and it is treated with cemented quenching.
3.The surface of drawing capstan is in a double-cone shape to enhance its using life greatly.
four.The drawing box has double covers to seal. Covers are made of stainless steel. The outer cover has six parts and inner cover has four parts and can be open and closed by hand.
five.The bearings are HRB, China best brand
one.Inlet | 8mm |
2.Outlet | 1.2mm-3.5mm |
3.Diameter of capstans | 400mm |
four.Speed | 900m/min |
five.Slip ratio | one.238 |
6.Quantity of capstan | 13 |
7.Capstan | Tungsten carbide |
8.Quick dies change | Available |
nine.Main motor | DC 200KW |
ten.Fix speed motor | DC 55KW |
11.Equipment | Changeable |
twelve.Noises of machine | ≤85 db |
thirteen.Protection cover | Installed |
fourteen.Lubrication system | 1 set |
IV.HXE-TH400 Annealing machine
A vertical annealing machine by D.C 3 section, steam protecting Including electric conduction system, anti-oxidant protection system, coolant system, and electric system ,and so on.
1.Annealing size 1.2mm-3.5mm
2.Annealing speed 900mpm
three.Annealing voltage 60V/Max. Annealing current 3500A/Max.
5.Annealing volume 210KVA
six.Power source customized
7.Cooling water capacity 650L/min
eight.Steam generator power 18KW
9.Steam quantity 18kg/h
V.Operation panel (Touch screen&PLC)
1.Length meter
two.Velocity
3.Voltage
four.Ammeter
5.Button switch
six.Indicator light
seven.Control switch
eight.Alarm light
9.Operation panel and electric cabinet are build within same electrical system.
VI.Electrical system
one.Electric cabinet (Control cabinet)
2.Annealing cabinet&Annealing transformer
VII. HXE-180 Tension Controller
one.Function | When start, stop, bobbin changing, use it as compensation of line speed micro changing |
2.Kind | Tensile strength is adjusted by pneumatic |
three.Air pressure | Adjustable within 0.3~.6Mpa |
four.Accumulating length | ITO standard: over 7 M |
five.Xihu (We EPT Lake) Dis. roller material | AL and ceramic coating treatment |
VIII.HXE-WF800 Coiler
1.Wire range 1.2mm-3.5mm
two.Motor AC15kw*1set
IX.HXE-SX500/630 Double spoolers
one.Wire range 1.2mm-3.5mm
two.Motor AC15kw*2sets
X.Main components list
No. | Item | Specs | Amount | Origin | Brand |
1 | Main DC controller | DC200KW | 1 set | HangZhou | Inovance |
two | Fix speed DC controller | DC55KW | 1 set | HangZhou | Inovance |
three | Coiler motor inverter | AC15KW | 1 set | HangZhou | Inovance |
4 | Spooler motor inverter | AC15KW | 2 set | HangZhou | Inovance |
five | Main motor | DC200KW | 1 set | ZheJiang | WN |
six | Fix speed motor | DC 55KW | 1 set | ZheJiang | WN |
7 | Coiler motor | AC 15KW | 1 set | ZheJiang | WN |
eight | Spooler motor | AC 15KW | 2 set | ZheJiang | WN |
9 | Proximity switch | E0 | 1 set | Germany | P+F |
10 | Electric cabinet | 60V/3500A | 2 set | HangZhou | HXE |
eleven | Precision resistance | WDD35-4 | 1 set | ZheJiang | Military enterprises |
twelve | Bearing | HRB | 1 set | China | HRB |
thirteen | Capstan | Tungsten carbide | 13 pec | ZheJiang | Chuangkang |
14 | Low voltage equipment | 1 set | France | Schneider | |
fifteen | PLC/Touching screen | 1 set | HangZhou | Inovance | |
16 | Body | 400/13DL | 1 set | HangZhou | HXE |
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The use of first products manufacturer’s (OEM) component figures or emblems , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the outlined substitute components contained herein are not sponsored, accredited, or created by the OEM.