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QMY1200P/1300P/1500P Computerized Die-reducing and Creasing Equipment(Entrance Direct Feeding with Stripping Unit)

• Primary attributes:

• The Bobst variety lower framework makes the chopping platform movement like a scissor, it will realize a total and less difficult lower.
• Main worm equipment uses alloy copper material, following the seasoned operator’s guide scraping therapy and stringent common testing, it can makes certain the driving areas 10 many years lifestyle.
• The primary chains undertake imported British Renold manufacturer, the distinctions of ten chains are significantly less than .2mm.
• The link amongst equipment box and driving shaft adopts sleeve and pin construction making certain a strong relationship.

• Specs:

Model	Unit	QMY1200P	QMY1300P	QMY1500P
Max. Paper Size	mm	1200X780	1300X960	1500X1100
Min. Paper Measurement	mm	350X350	400X400	500X400
Max. Die-chopping Dimensions	mm	1180X760	1280X940	1480X1080
Max. Speed	sh/h	-5000	-4600	-4000
Max. Wor ept Stress	T	300	three hundred	three hundred
Max. Paper Thickness	mm	one-7	1-seven	1-7
Die-cutting Precision	mm	±0.five	±0.five	±0.five
Total Electricity	KW	32.5kw	32.5	36.5
Overall Dimension	mm	8600X4000X2350	9100X4250X2345	9600X4700X2400

 
 
 

• Characteristics of the equipment:

Main Features:

• The Bobst type cut construction makes the cutting platform movement like a scissor, it will realize a entire and simpler minimize.
• Major worm equipment utilizes alloy copper materials, right after the knowledgeable operator’s guide scraping therapy and rigid common tests, it can guarantees the driving elements ten many years life.
• The major chains undertake imported British Renold manufacturer, the variances of ten chains are considerably less than .2mm.
• The join between gear box and driving shaft adopts sleeve and pin framework ensuring a strong link.
  • Speed:  

 
The equipment adopts frequency controller to attain stepless speed acceleration which can attain to 5000 instances for each hour. For the duration of genuine production, it can typically operate at 3600 to 4200 moments per hour in accordance to the quality of the board. If the quality of the paper is good, a great operator even can run the machine at greatest velocity.

• Protection:

 
As it is demonstrated in the photo of the device, the machine adopts rear component paper feeding strategy which keeps the operator away from the die-chopping part. The mounting and adjustment of the die plate is also done outside the house of the die-slicing portion with sensors and detectors at die-reducing component to make sure that the equipment can not be started when the die-reducing plate is at adjustment standing.
 
Besides the sensors at die-cutting portion, there are sensor or method switches at window component to make the total machine at checking status to ensure its basic safety.
 

• Procedure usefulness:

 
There is Guy-equipment interface installed in the control panel which will displays the protection status of the machine as nicely as malfunctions to facilitate the operator. Camera is also put in in front of the operator for him/her to keep track of the procedure standing at the delivery component.
 
 

• Main Structures and Crucial Material Employed

 

• 4 Principal Large Elements:

They are: bottom station, relocating system, upper platform and machine wall. The base station is produced of grey solid iron -HT 200 the relocating platform is ductile iron – QT 42-10 and the equipment wall is high quality A3 metal.

• Main Generate:

 

 
 
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a moving established to ensure secure pressure out place which is not significantly less than 300 tons.
 

The content for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
 

• Die-chopping and Creasing Portion:

 
The push is transferred through crank rod to pendulum which will bring the transferring system to move up and down to get to die-reduce and creasing goal.
 
The pendulum is created of substantial quality ductile iron. The pendulum axis is completed by induction harden with area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 type automatic die-slicing and creasing device. In contrast with automated die-cutting and creasing device which is used for cardboard die-chopping, this sort of automated die-cutting and creasing machine is primarily utilized for corrugated board which requirements significantly less stress for die-slicing, in this circumstance fairly some producers have produced scaled-down width on the pendulum and smaller sized diameter on the pendulum shaft. We preserve wider pendulum and greater diameter on its shaft to make our device very last for a longer daily life.
 
 
The die-cutting plate makes use of 7 mm 75 Crl plate which has far more hardness and daily life span than the manganese plate.  
 

• Board Conveying:

 

 
It adopts 3-cam intermittent positioning gadget to ensure the boarding conveying correct and steady.
The equipment utilizes gripper bar type with 12A extended joints chain which is considerably less in bodyweight and significantly less shock to the intermittent device beneath the precondition to ensure the power of the chain. The brand of the chain is Renold U.K with high specific and good quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge type- light in bodyweight and high in energy.

• Electrical Element

 
 

 
The electrical areas are made and assembled according to the European CE common and employs globe vast recognized brand goods.
 

• Installation of Die

 
 
 
 
The die mounting and dismounting adopts aspect withdrawing ways which time saving and easy for operation.
There are two methods for the fixation of the die-both by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is straightforward, practical and trustworthy.
 

• Special Figures of Our Device:

 

• Clever And Special Entrance Lay Design:

 

Compared with the card board sheet, the corrugated board has a lot more toughness. If the corrugated board abnormally reaches to the entrance lay, it will injury the front lay and the gripper bar when the front lay reaches to its maximum situation.
 
Generally the producers will install sensors on this part to cease the equipment when the paper is fed abnormally to the entrance lay. Nevertheless, when the machine is working at the higher pace, the inertia will carry the machine to run for a while to make the entrance lay to its optimum point and then also hurt the front lay and the gripper bar.
 
Our special layout is that when the irregular board feeding transpires and currently being detected, the front lay can in no way reaches to its maximum point which tends to make cost-free from entrance lay and gripper bar damages because of abnormal paper feeding.
 
As it is our special layout, so there is no photograph to be revealed listed here.
 

• None-stop Gathering device

   At the supply portion, when the board is lower to be about 1 meter, the device will push
the die-reduce board pile out of the equipment delivery component so that it is straightforward for the operator to attract them to the designated spot with no the want of halting the equipment .
 
 
 
                    

 

• Entrance-direct Feeding Portion

   The machine adopts patent engineering of entrance-lead feeding structure, which can efficiently avoid and minimize damages to the area of printed sheet. Outfitted with sturdy blower, even paper is bending deformation, can feed paper easily.
 
 
 
 
 
 
 
 

 
 

• Stripping Component  

    (a) The device is 50 % striping which can strip off 3 – edge waste and middle holes of the board.
(b) There are upper chase, middle chase and decrease chase the place the male, elastic block and
woman die are positioned to strip off the waste.
 
 
 
                               
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
              
 

• Configurations:

 

Name	Brand name and Origin	Remarks
Bearing	SKF Swiss	Crucial component
	IKO Japan or HangZhou, China	Not key component
Chain	Renold U.K	Principal Chain ( Discrepancy of much less than .2 mm for for each ten chains of device chain length)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Picture Electrical Switch	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Primary Motor	Siemens	Joint Undertaking
PLC	Delta, ZheJiang
Gentleman-equipment Interface	Delta
Pneumatic Parts	Dawn, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and shipping	CPG ZheJiang

/ The use of first gear manufacturer’s (OEM) component figures or logos , e.g. CASE® and John Deere® are for reference functions only and for indicating solution use and compatibility. Our business and the listed alternative elements contained herein are not sponsored, authorized, or made by the OEM. /